The traffic cone is one of the most recognizable safety devices in the world, a simple and effective signal to drivers and pedestrians alike. We see them everywhere, from construction zones to community events, but few people stop to consider the engineering and manufacturing that goes into creating these durable pieces of safety equipment.

For a traffic cone to perform its job effectively, it must be able to withstand constant exposure to sunlight, harsh weather, and the occasional impact from a vehicle. The key to this durability lies in a precise manufacturing process. Here’s a look at how our traffic cones go from raw material to a reliable safety tool on the road.

Step 1: The Raw Materials

It all begins with a specialized blend of raw materials. The highest quality traffic cones are made from polyvinyl chloride, or PVC. This material is chosen for its superior flexibility and durability. To give the colored cones their signature vibrant color and to ensure that color doesn't fade over time, UV inhibitors and special pigments are added to the PVC compound.

Step 2: The Injection Molding Process

This is where the magic happens. Our traffic cones are crafted using a state-of-the-art injection molding process.

• The PVC compound is heated to a molten state.

• The molten plastic is then injected at high pressure into a cone-shaped mold.

• The mold is then cooled, causing the plastic to harden into the exact shape of the cone.

This process creates a single, seamless unit, ensuring a consistent wall thickness and superior strength throughout the cone.

Step 3: The Fusing of Cone and Base

A common point of failure for many cones is the separation of the cone and the base. To prevent this, our cones are designed with an interlocking system. The top of the cone is injection molded, and the base is also molded from a tough, recycled plastic. During the manufacturing process, the two pieces are securely fused together to create a durable, plain traffic cone. This ensures that the base won’t detach, even under the stress of being run over.

Step 4: The Finishing Touches

Once the cone is formed, it's time to add the final safety features.

• Reflective Sheeting:
  For enhanced visibility, especially at night, highly reflective collars are applied. These collars are made from prismatic sheeting that captures and reflects light from sources like vehicle headlights, making the cones stand out in low-light conditions.

• Customization:
  For businesses and municipalities, this is the stage where custom branding and logos are added. Your logo is precision-printed directly onto the cone, creating a durable and long-lasting mark that promotes your brand and deters theft.

From the precise blend of raw materials to the durable injection molding process, every step in the manufacturing of a JBC traffic cone is designed with safety and longevity in mind. The result is a high-quality product that stands tall on the road, ready to guide traffic and protect lives.

For durable, high-visibility traffic cones made with a superior injection molding process, visit TrafficConesForLess.com.